Rebuilding a Victorian Style door.

This door was almost beyond saving indeed at one point I thought is it really worth it.

 The glazing had not been installed with adequate sealants so the rain had penetrated behind the beading at the base of the glass and the result as you can see was extensive rot   to the middle rail.

This was an event that took years of water ingress to end up in such a state of disrepair.

 A new piece was introduced and fitted by keys rather than a mortise and tenon joint. The reason being that I did not want to open up the door further than I had  to. All beading was  replaced as well. A lot of this was also rotten. It had been pinned to the door with very little adhesive so the result here was rotting along the bead line. 53 hours later, one very happy customer and a door good to go.

It was primed with a yacht primer and will be painted by a third party. This is a mass produced door sold by a national chain the core is made up of Rubber wood and from what I could deduce Meranti which is a low grade Hardwood. It is then overlaid with a veneer giving the impression of a solid Hardwood door.

All well and good the core being made of timber staves glued prevents warping. But if more attention was made to the glazing and beads then this would not have happened.

Published by southamptoncarpenter

Traditional standards. Traditional tradesman. Traditional service. I have been a carpenter for over 45years, 5 year apprenticeship as a boat builder, 2 years as a wood machinist, then a spell repairing furniture and manufacturing reproduction antique clocks. I spent a further 15 years working in a therapeutic environment passing on my skills, before setting myself up as a self-employed carpenter/joiner. As you will appreciate, I undertake a wide range of projects, so scrolling through the site map may well direct you to past work that may be similar to your requirements. The preferred way to contact me is by using the contact page on this site. However you can always ring me during normal working hours. Lead times vary depending on the time of year; small jobs I can often do promptly. I cover Southampton and I am also happy to visit Winchester and Salisbury areas, but a small fee will be charged.

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